streamlined finishing capabilities
We are a streamlined, single source supplier built to avoid common post-press bottlenecks. Our robust finishing capabilities include folding-gluing, die-cutting, embossing-debossing and highly sophisticated foil stamping. We combine the latest finishing equipment with decades of experience and best practices to create mesmerizing finishing effects that innovate and boost the appeal of your products.
Impactful emboss, deboss and foil finishes
We have a large fleet of high-speed precision die-cutting, foil stamping, and embossing / debossing lines for enhancement of on-press effects. JohnsByrne has perfected sculptured, multi-layer and single-layer embossing and debossing processes and has achieved some of the most aggressive embossing techniques with fine detailed emboss/foil stamping combinations, while maintaining quality and thru put. We can produce the following foil effects with our print finishing processes:
- Pre-foil down
- Foil over ink/coatings
- Spot foil first for Mylar board effects
- Pigment foils
- Clear foils
- Holographic foils
- Security foils
- Custom etched foils
Making the impossible possible
JohnsByrne is known for making the impossible possible. Our team of printing and packaging specialists ensures your packaging structure is well engineered for exceptional use of die cuts, creases, fold lines and perforations. We have performed the analytics and validated best practices for the set up and streamlined use of our equipment to deliver what customers have been told was “impossible.” We say yes when others can’t so our customers can have it all.
Latest technology: advanced digital enhancement
Offering the latest in finishing technology, we now have advanced digital enhancement capabilities with our Scodix digital press. With its polymer process, embellishments can be flat or spot UV, built up for an embossed effect, or used as an adhesion for other materials such as foil. Various enhancements possibilities:
- Numbering / variable data
- Raised tactile effects
- Variety of foil colors including holographic patterns
- Applications including foil (raised and flat), spot varnish, raised polymer, metallic, glitter, Cast & Cure
- Combination of effects
Extensive folding and gluing capabilities
To round out our finishing capabilities, JohnsByrne has a large fleet of high-speed folding & gluing lines. The modular lines allow for customization and innovative production processes and include n-line windowing capabilities.